Ford recalls small batch of Broncos for unsecured airbag sensors
to unintentionally deploy or to not deploy when intended, increasing the risk of injury in a crash."
Strangely, Ford says its quality control system actually identified and isolated the problem before the trucks ever left the plant, but along the line, somebody dropped the ball and the proper procedures were not followed to rectify the issue. "Plant personnel identified certain vehicles that required secondary checks for an improper side impact sensor mounting installation. Although the improper side impact sensor mounting installation was detected by the vehicle assembly plant error-proofing process, inspection and
instructions may have been misunderstood and the side impact sensor mounting assembly may not have been inspected or repaired," Ford's report said.
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